What Is Process Costing and Why Is it Important?

Process Costing

Understanding costs is equally important to e-commerce entrepreneurs as selling things. Whether you run an online bakery or offer handcrafted things, understanding the expenses at each stage of production allows you to price your products competitively and maintain profitability. In this article, we will look at production costing, which is a useful tool for tracking production expenses, especially for businesses that produce on a continuous basis.


What Is Process Costing?

Process costing is an accounting strategy for allocating production costs across many stages of manufacturing. This technology is appropriate for sectors with homogeneous goods and big production volumes, such as food processing or chemical manufacture.

Simply put, unit costing calculates the per-unit cost by dividing total production expenses by the number of units produced. It’s a simple technique to track costs while creating items on a huge scale.


How Production Cost Benefits E-commerce Owners

Production cost is important for e-commerce enterprises as well as manufacturers. You can use this method to calculate costs at various phases of customer acquisition and order fulfillment. Here’s how it can assist.

  • Track Inventory Costs: Understand where your money is invested—whether in raw materials, work-in-process, or finished goods.
  • Optimize Pricing: Calculate precise per-unit costs to set competitive prices while remaining profitable.
  • Identify Inefficiencies: Identify bottlenecks and high-cost regions in your production or delivery process.
  • Prepare Financial Statements: Use cost data to present a clear financial picture to investors or stakeholders.

Read our daily blog for expert insights and practical tips to grow your e-commerce business!


How to Calculate Process Costs

Calculating process costs involves these key steps:

  1. Add Up Production Costs: At the end of a period, calculate the total costs incurred in labor, raw materials, and overhead.
  2. Divide by Units Produced: Determine the per-unit cost by dividing the total costs by the number of completed units.
  3. Account for Unfinished Goods: For partially completed goods, include their proportionate cost based on the percentage of completion.

Example:
Assume your e-commerce bakery spends BDT 200,000 in one quarter to create 50,000 boxes of cookies. The per-unit cost would be:

BDT 200,000 / 50,000 = BDT 4 per box.

If 10,000 boxes were half-finished, add 5,000 equivalent units to your calculation:

BDT 200,000 / (50,000 + 5,000) = BDT 3.64 per box.

This adjustment provides a more accurate picture of your production costs.


Types of Production Cost

  1. Weighted Average Costs: Adds all costs and divides by the total completed and equivalent units.
  2. Standard Costs: Uses estimated costs for each process stage instead of actual costs, making it easier to track and compare expenses.
  3. FIFO (First In, First Out): Calculates costs separately for old inventory and new production, ensuring precise cost tracking for fluctuating inputs.

Step-by-Step Production Costing for E-commerce Businesses

Here’s a simple way to adopt production costing for your e-commerce store:

  1. Analyze Inventory: Determine starting inventory, finished goods, and work-in-progress for the period.
  2. Calculate Equivalent Units: Convert unfinished goods into their equivalent finished units.
  3. Add Up Costs: Include all costs for materials, labor, and overhead.
  4. Compute Per-Unit Costs: Divide the total costs by completed and equivalent units.
  5. Allocate Costs: Split costs between finished goods and work-in-progress inventory.


Common Challenges in Production Costing and How to Overcome Them

While production cost is a useful tool, e-commerce owners may encounter several difficulties. Here’s how you approach them:

  1. Tracking Costs Accurately
    • Challenge: When there are shared resources or overlapping processes, cost allocation can be challenging.
    • Solution: To automate cost allocation and monitor spending in real time, use accounting software or solutions that are specific to your company.
  2. Handling Partially Completed Goods
    • Challenge: Estimating the cost of unfinished products can be complex.
    • Solution: Break down your production stages into smaller milestones to make tracking progress easier.
  3. Fluctuating Costs
    • Challenge: Raw material prices or labor costs may vary, affecting your calculations.
    • Solution: Use a combination of standard costing and real-time adjustments to ensure your pricing strategy accommodates cost fluctuations.

Real-Life Applications of Production Costing for E-commerce Businesses

Let’s see how production costs can directly impact e-commerce businesses like yours:

  1. Optimizing Fulfillment Costs 

Production costing can assist an online retailer of electronics in monitoring expenses from purchase to delivery. Knowing how much each step costs will help you find methods to cut costs, such as negotiating lower delivery costs.

  1. Reducing Waste
    Monitoring production costs for clothing goods might help you identify areas of resource waste, such as extra fabric or labor inefficiencies, if you’re running a fashion e-commerce business.
  1. Boosting Profit Margins

Production costing is a useful tool for e-commerce bakery operators to make sure they aren’t underpricing their goods. For instance, you can confidently establish a pricing that covers costs while keeping a good profit margin if you know how much it costs to produce each cookie box.


Integrating Production Costing with Technology

Using technology to its full potential helps elevate production costing in today’s digitally-first environment.

  1. Automation Tools: Use platforms like Bitcommerz to track inventory, production stages, and costs effortlessly.
  2. Data Analysis: Advanced analytics tools can provide insights into cost trends, helping you make informed decisions.
  3. Scalability: As your business grows, technology ensures your cost-tracking methods scale with production volume, saving you time and resources.

Why Production Costing Is Crucial for Scaling E-commerce

Using technology to its full potential helps elevate production costing in today’s digitally-first environment.

  • Expand operations efficiently.
  • Maintain control over inventory and production costs.
  • Ensure every product you sell contributes to profitability.

Production costing becomes even more efficient when combined with programs like Bitcommerz, which streamlines processes and positions you for long-term success.

Certainly! Here are three additional sections that can be added before the “How Bitcommerz Simplifies Production Costing for Your E-commerce Business” section:


Key Metrics to Track in Production Costing for E-commerce

Making educated judgments requires an understanding of your expenses, but knowing which metrics to monitor can really give you an advantage. When using process cost in your e-commerce business, pay particular attention to the following important metrics:

  1. Cost Per Unit (CPU): The simplest basic process cost metric is this one. You may ascertain whether your pricing strategy is sustainable and whether changes are required by figuring out the cost of producing each unit.
  2. Cost of Goods Sold (COGS): The cost of producing the goods that were sold over a given time frame is shown by this measure. Accurately calculating profit margins requires an understanding of your costs of goods sold.
  3. Inventory Turnover Ratio: A crucial indicator that aids in monitoring the frequency of inventory replacements and sales. This aids in determining whether your inventory levels are balanced or whether you have too much on hand, which could be causing needless expenses.
  4. Gross Profit Margin: This indicator determines whether your e-commerce store is profitable and operating efficiently by evaluating the difference between your sales and the cost of products sold.

Monitoring these indicators will give you important information about your financial situation and enable you to make growth-oriented decisions based on facts.


Integrating Production Costing with Your E-commerce Supply Chain

Understanding your production costs is only one aspect of production costing; another is figuring out how those costs relate to each link in your supply chain. Process cost can assist you in identifying inefficiencies and potential improvement areas from procurement to delivery. Here are some ways to increase value in your supply chain by incorporating process cost:

  1. Procurement Efficiency: You can determine where you’re overpaying for goods or raw materials by examining cost data from several stages. This enables you to expedite your procurement process and bargain with suppliers for lower prices.
  2. Inventory Management: You can see exactly where your money is going by using process cost. Do you have an excessive amount of goods in the warehouse? Is the turnover rate of your stock too slow? You may minimize holding costs and maximize your stock levels by evaluating these criteria.
  3. Shipping and fulfillment costs: You may more effectively monitor expenses throughout the order fulfillment process by using process cost. You can find areas where you can save costs, like negotiating cheaper shipping rates or grouping orders to save on delivery fees, by knowing the cost per order, including shipping.

You may get a more thorough grasp of your entire cost structure by coordinating your cost tracking with the supply chain. This can help you make better decisions and find ways to save costs.


Real-Life Examples of Production Costing Impact in E-commerce

Let’s examine some actual instances of how process cost has benefited e-commerce companies in order to make it more tangible:

  1. E-commerce Fashion Brand: A fashion store discovered that they were overspending on fabric for their in-demand items after keeping track of the costs of labor, production, and supplies for each batch of garments. They were able to precisely allocate the costs of the fabric and find methods to cut waste by using process cost, which resulted in a more productive production process and higher profit margins.
  2. Online Bakery: A bakery that offered its products online broke out the production expenses for each variety of pastry using process cost. They found that some things cost more to package than they had anticipated. The bakery decreased its cost per unit and increased earnings per item by reevaluating packaging options and negotiating bulk purchases with suppliers.
  3. Electronics E-commerce Store: Process cost was utilized by an electronics store to monitor the expenses associated with sourcing, assembling, and shipping each product. They were able to reduce overhead and streamline production by identifying inefficiencies in the assembly process, which eventually enhanced profits and price flexibility.

These examples show how process cost may have a direct impact on several e-commerce business areas, resulting in improved decision-making and increased profitability.


How Bitcommerz Simplifies Production Costing for Your E-commerce Business

Controlling production expenses should be easy, especially if you’re focusing on growing your online firm. Bitcommerz is able to assist in this situation. Bitcommerz, a comprehensive e-commerce solution, streamlines process expenses and makes monitoring your expenditures easy.

Why Choose Bitcommerz for Production Costing?

  1. Integrated Cost Tracking: Bitcommerz makes sure you never miss a detail by letting you keep an eye on every stage of your production and fulfillment process, from the procurement of raw materials to the last delivery.
  2. Real-Time Insights: You may analyze cost breakdowns instantaneously with comprehensive analytics and dashboards, which will help you make data-driven decisions to maximize profitability and pricing.
  3. Automation Made Easy
    Automate inventory management and cost allocation, saving you time and reducing human errors.
  4. Scalable for Growth
    Whether you’re just starting or scaling your e-commerce empire, Bitcommerz adapts to your needs, supporting you every step of the way
  5. Tailored for Bangladeshi Entrepreneurs
    As an e-commerce SAAS platform designed with Bangladeshi businesses in mind, Bitcommerz understands the local market and provides solutions that cater to your specific challenges.

Start Your Journey with Bitcommerz Today

Bitcommerz isn’t just a tool; it’s your partner in success. From simplifying process cost to empowering you with insights, we help you focus on what matters most—growing your business.

👉 Ready to take control of your e-commerce costs and scale like a pro? Visit Bitcommerz and start your journey today.

Conclusion: Process costing is a game-changer for e-commerce businesses like you and isn’t just a tactic for large manufacturers. You can determine areas for optimization, increase profit margins, and set the proper pricing for your items by knowing your manufacturing costs at every stage. Production costing helps you keep tabs on your spending whether you’re running an electronics company, bakery, or clothing store. You can easily trace everything with Bitcommerz, from inventory to the last delivery. It’s the ideal tool for growing your company while controlling expenses. Don’t hesitate; take charge of your online store expenses now to create a more lucrative future.
www.shopify.com

Share the Post:

Related Posts